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ASTM B366 UNS N08825 Pipe Cap and Alloy 825 Elbow manufacturer in India

Incoloy 825 Fittings



Incoloy 825 Pipe Fittings Specifications


SpecificationsIncoloy 825 Fittings
Production TechniqueForged/ Heat treated and machined
Manufacturer DimensionANSI/ASME B16.28/ ASME/ANSI B16.9/ MSS-SP-43/ ASME/ANSI B16.11
CoatingAnti-rust Paint/ Zinc Plated/ Oil Black Paint/ Yellow Transparent/ Cold and Hot Dip Galvanized
Thickness ChartSchedule 5S/ Schedule 10S/ Schedule 40S/ Schedule 80S/ Schedule 160S/ Schedule XXS
Types Of Manufacturer In India Elbow Fittings (45 Deg, 90 Deg, 180 Deg, Long Radius & Short Radius, 1D, 1.5D, 3D, 5D)
Tee Fittings ( Reducing, Equal, Unequal, Lateral, Straight, Barred, Split)
Reducer Fittings (Concentric And Eccentric)
End Cap Fittings (Square/ Round/ Rectangular/ “U” Shape/ “I” Shape/ Oval End)
Test CertificatesEN 10204/3.1B
Raw Materials Certificate
100% Radiography Test Report
Third Party Inspection Report, etc
Forging MethodsButtWeld And Welded Or Seamless
Bending RadiusR=1D/ 2D/ 3D/ 5D/ 6D/ 8D/ 10D or Custom
ApplicationPower/ gas/ petroleum/ chemical/ metallurgy/ shipbuilding etc.
Manufacturer SizeButtweld ½" NB to 120" NB
Seamless ½” to 24”
Welded ½” to 120”
Two Joint / Two Halve Fittings 6” to 48”
Surface TreatmentSand blasting/ Sand Rolling/ Sand Blasting
Supporting MaterialGasket/ Ring Joint/ Flange Bolts

Contact directly an Incoloy 825 Fittings manufacturer in India for custom sizes and factory price, large inventory of Nickel Alloy 825 Buttweld, Socket Weld and Threaded Fittings in Asia


Incoloy 825 Material Price List


Type Of ElbowSize In Inch SCHRadius Type Price In INR (India) Per Piece
90 Degree240Long300.00
-440Long685.00
-640Long1087.00
-840Long1240.00
-10120Long1600.00
90 Deg12120Long2087.00
45 Degree280Short222.00
-480Short610.00
-640Short1172.00
-840Short1358.00
-1040Short1599.00
-1240Short1759.00
45 Deg1440Short2276.00

Types Of Incoloy 825 Buttweld Fittings


Incoloy 825 90° Long Radius Elbow

Incoloy 825 90° Long Radius Elbow

Alloy 825 90° Short Radius Elbow

Alloy 825 90° Short Radius Elbow

Incoloy UNS N08825 45° Long Radius Elbow

Incoloy UNS N08825 45° Long Radius Elbow

ASTM B366 UNS N08825 1D Elbow

ASTM B366 UNS N08825 1D Elbow

 Inconel 825 1.5D Elbow

Inconel 825 1.5D Elbow

DIN 2.4858 Incoloy 3D Elbow

DIN 2.4858 Incoloy 3D Elbow

Incoloy 825 Elbow

Incoloy 825 Elbow

 SCH 40 Alloy 825 Elbow

SCH 40 Alloy 825 Elbow

Nickel Alloy 825 Elbow

Nickel Alloy 825 Elbow

ASME SB 366 UNS N08825 Flanged Tee

ASME SB 366 UNS N08825 Flanged Tee

 Incoloy Alloy 825 Equal Tee

Incoloy Alloy 825 Equal Tee

Incoloy 825 Reducing Tee

Incoloy 825 Reducing Tee

DIN 2.4858 Pipe Reducer

DIN 2.4858 Pipe Reducer

 Incoloy 825 Alloy Concentric Reducer

Incoloy 825 Alloy Concentric Reducer

Inconel 825 Eccentric Reducer

Inconel 825 Eccentric Reducer

Alloy 825 Inconel End Cap

Alloy 825 Inconel End Cap

UNS N08825 Pipe Bends

UNS N08825 Pipe Bends

Alloy Incoloy 825 Return Bends

Alloy Incoloy 825 Return Bends

Alloy 825 Nickel Welded Pipe Fittings

Alloy 825 Nickel Welded Pipe Fittings

 Inconel 825 Weld Fittings

Inconel 825 Weld Fittings

Incoloy 825 Buttweld Fittings

Incoloy 825 Buttweld Fittings

Incoloy 825 Pipe Fittings

Incoloy 825 Pipe Fittings

Incoloy Fittings

Incoloy Fittings

Incoloy 800 Fittings

Incoloy 800 Fittings

Alloy 825 Tubing Fittings

Alloy 825 Tubing Fittings

 ASTM B366 UNS N08825 Buttweld Elbow

ASTM B366 UNS N08825 Buttweld Elbow

Nickel Alloy 825 Pipe Tee

Nickel Alloy 825 Pipe Tee

Inconel 825 Weld Fittings

Inconel 825 Weld Fittings

 Alloy 825 Long Radius Elbows

Alloy 825 Long Radius Elbows

Nickel Alloy 825 Tee

Nickel Alloy 825 Tee


Types Of Nickel Alloy 825 Forged Fittings


Alloy Incoloy 825 Forged Elbow

Alloy Incoloy 825 Forged Elbow

Alloy 825 Nickel 90° Forged Elbow

Alloy 825 Nickel 90° Forged Elbow

Incoloy 825 Nickel Alloy 45° Threaded Elbows

Incoloy 825 Nickel Alloy 45° Threaded Elbows

Material Code 2.4858 Forged Cap

Material Code 2.4858 Forged Cap

Incoloy 825 Nickel Coupling

Incoloy 825 Nickel Coupling

Incoloy 825 Union

Incoloy 825 Union

Special Metals Incoloy 825 Forged Plug

Special Metals Incoloy 825 Forged Plug

 Alloy 825 UNS N08825 Bushing

Alloy 825 UNS N08825 Bushing

Nickel Alloy 825 Pipe Nipple

Nickel Alloy 825 Pipe Nipple

 Inconel 825 Threaded Fittings

Inconel 825 Threaded Fittings

Incoloy 825 Socket Weld Fittings

Incoloy 825 Socket Weld Fittings

Alloy 825 Socketweld Branch outlets

Alloy 825 Socketweld Branch outlets


825 Incoloy Eccentric / Concentric Reducer and DIN 2.4858 Stub End export with UT, MT or PT Non-destructive testing or as required, check specification and price in Mumbai


Hot Working Of Alloy 825 Fittings


Hot working may be done but should be accomplished at temperatures under 1700 °F (927 °C) to maintain optimum corrosion resistance of the alloy.


Cold Working Of Incoloy 825 Fittings


Cold forming may be done using standard tooling although lain carbon tool steels are not recommended as they tend to produce galling. Soft die materials (bronze, zinc alloys, etc.) minimize galling and produce good finishes, but die life is somewhat short. For long production runs, the alloy tool steels, (D-2, D-3) and high-speed steels (T-1, M-2, M-10) give good results, especially if hard chromium plated to reduce galling. Tooling should be such as to allow for liberal clearances and radii. Heavy duty lubricants should be used to minimize galling in all forming operations. Bending of sheet or plate through 180° is generally limited to a bend radius of 1 T for material up to .1250” thick (3.175 mm) and 2 T for material thicker than .1250” (3.175 mm).


Incoloy 825 Applications


Incoloy 825 Fittings has many different industrial applications, some of which include:


  • Propeller shafts
  • Marine exhaust systems
  • Sulphuric acid piping and vessels
  • Hot vessels for food, water, sea water
  • Tank trucks
  • Phosphoric acid evaporators

Incoloy 825 Vs Inconel 625


Incoloy 825 Vs Inconel 625

Alloy 825 Pipe Fittings Advantages


  • Very resistant to sulfuric and phosphoric acids.
  • Good mechanical properties at both room and elevated temperatures up to approximately 1000°F.
  • Permission for pressure-vessel use at wall temperatures up to 800°F.
  • Excellent resistance to reducing and oxidizing acids.
  • Good resistance to stress-corrosion cracking.
  • Satisfactory resistance to localized attack like pitting and crevice corrosion.

Alloy 825 Elbow Available Formats

  • Pipe fittings
  • Flanges
  • Seamless & Welded pipe
  • Forgings
  • Plate
  • Sheet
  • Wire
  • Bar

Where Is Nickel Alloy 825 Fittings Used?

  • Aerospace
  • Thermal Processing
  • Power Generation
  • Pharmaceutical And Bio Synthetics
  • Petrochemicals And Refineries
  • Motorsports
  • Chemical Processing

Properties Of Nickel Alloy 825


  • Melting Range: 1370-1400°C
  • Specific Heat Capacity: 440 J/kg.°C
  • Electrical Resistivity: 1.13m
  • Density: 8.14 g/cm³

Pressure Vessels Of UNS N08825 Buttweld Elbow


Incoloy 825 is approved for pressure vessel operating temperatures up to 525°C (AS1210, AS4041), 538°C (ASME Boiler & Pressure Vessel Code, Sections I, III, VIII, IX, Cases 1936, N-188). Brittle phases may form in alloy 825 at temperatures above ~ 540°C, so it is not normally used at these temperatures, where creep-rupture properties would be design factors.


Incoloy 825 Buttweld Pipe Fittings Fabrication


Incoloy 825 Buttweld Pipe Fittings Fabrication

Incoloy 825 Buttweld Fittings Machinability


Incoloy 825 is classed as a ‘C’ alloy, and is reasonably easy to machine.


Alloy 825 Tee Welding


The alloy is readily weldable by the normal processes (GMAW (MIG), GTAW (TIG), SMAW (manual), SAW). The joint must be clean to avoid contamination of the weld pool.


Incoloy 825 Weld Fittings Heat Treatment


Incoloy 825 Fittings is stabilise annealed at 940°C. The softest structure is obtained at 980°C. Sections heavier than sheet, strip and wire should be quenched to avoid sensitisation.


Inconel 825 Equivalent


STANDARDWERKSTOFF NR.UNSAFNORJISBSGOSTENOR
Incoloy 825 Fittings2.4858N08825NFE30C20DUMNCF 825NA 16ЭП703NiCr21MoXH38BT

Alloy 825 Chemical Composition


Manganese≤1.00
Sulfur≤0.030
Aluminum≤0.20
Titanium0.6-1.2
Carbon≤0.05
Nickel38.0-46.0
Chromium19.5-23.5
Molybdenum2.5-3.5
Copper1.5-3.0
Silicon≤0.50
Iron≥22.0

Inconel 825 Mechanical Properties


Tensile Strength, (min.)Yield Strength, (min.)Elongation, (min.)Elastic Modulus
MpaksiMpaksi%Gpa106psi
690100310454520629.8

Inconel 825 Tensile Strength


Tensile Strength (Min.)
ksi 100
Mpa 690

Nickel Alloy 825 Yield Strength


Yield Strength (minimum)
ksi 45
Mpa 310

Inconel 825 Density Kg/M3


Density g/cm3 8.14

Hot pressing/ stamping Inconel 825 Equal/ Unequal Tee and Alloy 825 Fittings manufacturer in India according to ASME B16.9, DIN 2605 type 3, AWWA C208, EN 10253-2, EN 10253-4 standards

Incoloy 825 Temperature Range


Pressure ratings (psig)
Incoloy 825 Fittings Temperature RatingsType Of Pressure Class
150 LBS300 LBS
1/4 - 1 Inches1 1/4 - 2 Inches2 1/2 - 3 Inches
(oF)(oC)
-20 to 150-29 to 66300200015001000
2009326517851350910
25012122515751200825
30014918513601050735
3501771501150900650
400204-935750560
450232-725600475
500260-510450385
550288-300300300

Alloy 825 90 Degree Elbow Dimensions


Alloy 825 90 Degree Elbow Dimensions

Elbow Size In InchNDElbow Size In (Millmeter)Center-centerRadius TypesCenter-endBack-face
DOABK
1/21521,3476,2038,1015,8747,62
3/42026,6757,1528,5711,1142,86
12533,4076,2038,1022,2255,56
1 1/43242,1695,2547,6025,4069,85
1 1/24048,26114,3057,1528,5782,55
25060,32152,4076,2034,92106,40
2 1/26573,02190,5095,2544,45131,80
38088,90228,60114,3050,80158,75
3 1/290101,60266,70133,3557,15184,15
4100114,30304,80152,4063,50209,55
5125141,30381,00190,5079,38261,90
6150168,27457,20228,6095,25312,70
8200219,07609,60304,80127,00414,30
10250273,05762,00381,00158,75517,50
12300323,85914,40457,20190,50619,10
14350355,601066,80533,40222,25711,20
16400406,401219,20609,60254,00812,80
18450457,201371,60685,80285,74914,40
20500508,001524,00762,00317,501016,00
22550558,801676,40838,20342,901117,60
24600609,601828,80914,40381,001219,20
28700711,202133,601066,80441,901422,40

Incoloy 825 Buttweld Pipe Fittings Weight In KG


Incoloy 825 Buttweld Pipe Fittings Weight In KG

Incoloy 825 Buttweld Pipe Fittings Weight

ASTM B366 UNS N08825 Tee Dimensions


ASTM B366 UNS N08825 Tee Dimensions

Alloy 825 Incoloy Stub End Dimensions


Alloy 825 Incoloy Stub End Dimensions

NPSOuter diameter
of barrel
Length Of FRadius Of RDiameter Of G
(Minimum)(Maximum)Long And
Pattern
Short And
Pattern
1/2"20.522.87651335
3/4"25.928.17651343
1"32.635.010251351
1 1/4"41.443.610251564
1 1/2"47.549.910251674
2"59.562.415264892
2 1/2"72.275.3152648105
3"88.191.31526410127
3 1/2"100.8104.01527610140
4"113.5116.71527611157
5"140.5144.32037611186
6"167.5171.32038913216
8"218.3222.120310213270
10"272.3277.225412713324
12"323.1328.025415213381
14"354.8359.930515213413
16"405.6411.030515213470
18"456.0462.030515213533
20"507.0514.030515213584
22"558.0565.030515213641
24"609.0616.030515213692

SCH 10/10S/40/40S/120/160 BW ASME SB 366 UNS N08825 Pipe Bend and Incoloy 825 Long/ Short Radius Elbow at Lowest Price for Piping industry and Petrochemical Plants

DIN 2.4858 Incoloy Elbow Size Chart


Normal Pipe Size For Incoloy 825 ElbowWeight In LBSWeight In Kilogram (KG)
1/20.090.04
3/40.090.04
10.250.11
1.1/40.380.17
1.1/20.40.18
20.810.37
2.1/21.750.79
32.631.19
3.1/23.51.59
44.52.04
57.53.4
6125.44
82310.43
104319.5
126228.12
148036.29
1610045.36
1812657.15
2016072.57
2219789.36
24238107.95
26275124.74
30367166.47
36531240.86

Nickel Alloy 825 Threaded Fittings Dimensions


Nickel Alloy 825 Threaded Fittings Dimensions

DNNormal
Pipe
Size
Center to End
Elbow/ Tee/ Cross
A
Center to End
45 Deg Elbow
C
Outside Diameter (O.D.)
of Band
H
Minimum Wall
Thickness G
Length of
Thread.
Minimum(1)
200030006000200030006000200030006000200030006000BL2
61/82121251717192222253.183.186.356.46.7
81/42125281719222225333.183.306.608.110.2
103/82528331922252533383.183.516.989.110.4
151/22833382225283338463.184.098.1510.913.6
203/43338442528333846563.184.328.5312.713.9
2513844512833354656623.684.989.9314.717.3
321-1/44451603335435662753.895.2810.5917.018.0
401-1/25160643543446275844.015.5611.0717.818.4
50260648343445275861024.277.1412.0919.019.2
652-1/2768395525264921021215.617.6515.2923.628.9
85386951066464791091211465.998.8416.6425.930.5
10041061141147979791461521526.5511.1818.6727.733.0
DNNormal
Pipe
Size
End to End
Couplings
W
End to End
Caps
P
Outside
Diameter
D
End Wall
Thickness
G Minimum
Length of
Thread.
Minimum (1)
3000&6000300060003000600030006000BL2
61/8321916224.86.46.7
81/435252719254.86.48.110.2
103/838252722324.86.49.110.4
151/248323328386.47.910.913.6
203/451373835446.47.912.713.9
25160414344579.711.214.717.3
321-1/467444657649.711.217.018.0
401-1/2794448647611.212.717.818.4
502864851769212.715.719.019.2
652-1/29260649210815.719.023.628.9
803108656810812719.022.425.930.5
1004121687514015922.428.427.733.0

Gas Pipelines Projects:

Incoloy 825 Fittings

Incoloy 825 Fittings

Langeled Pipeline (Norway to England)

Incoloy 825 Pipe Fittings

Incoloy 825 Pipe Fittings

Baltic Gas Interconnector (Sweden)

Alloy 825 Elbow

Alloy 825 Elbow

South German natural gas pipeline (Lampertheim)

ASTM B366 UNS N08825 Buttweld Tee

ASTM B366 UNS N08825 Buttweld Tee

Transitgas Pipeline (Switzerland)

Nickel Alloy 825 Reducer

Nickel Alloy 825 Reducer

Scotland-Northern Ireland pipeline (Ireland)

Incoloy 825 Threaded Forged Fittings

Incoloy 825 Threaded Forged Fittings

South German natural gas pipeline (Lampertheim)


ASME SB 366 UNS N08825 Reducer Dimensions


ASME SB 366 UNS N08825 Reducer Dimensions

Code Of RCD Reiso(BIG) Ø(SMALL) ØHight (H) In MillmeterWeight Of Theoretical In Kilogram
(DN)D In Millmeter(S) Thickness In MM(DN)D Millmeter (S) Thickness In MM
27 213/426.92.31/221.32.0380.08
33 21133.72.61/221.32.0500.09
33 273/426.92.30.09
42 211"1/442.42.61/221.32.0500.12
42 273/426.92.30.13
42 33133.72.60.14
*48 211"1/248.32.61/221.32.0640.18
48 273/426.92.30.19
48 33133.72.60.20
48 421"1/442.42.60.20
60 27260.32.93/426.92.3760.30
60 33133.72.60.31
60 421"1/442.42.60.32
60 481"1/248.32.60.33
76 332"1/276.12.9133.72.6900.40
76 421"1/442.42.60.47
76 481"1/248.32.60.48
76 60260.32.60.49
89 42388.93.21"1/442.42.6900.55
89 481"1/248.32.60.61
89 60260.32.90.62
89 762"1/276.12.90.63
114 484114.33.61"1/248.32.61000.85
114 60260.32.90.98
114 762"1/276.12.91.00
114 89388.93.21.02
139 605139.74.0260.32.91271.60
139 762"1/276.12.91.70
139 89388.93.21.74
139 1144114.33.61.76
*168 766168.34.52"1/276.12.91402.60
168 89388.93.22.70
168 1144114.33.62.82
168 1395139.74.02.94
219 1148219.16.34114.33.61525.03
219 1395139.74.05.12
219 1686168.34.55.18
*273 11410273.06.34114.33.61787.00
*273 1395139.74.07.20
273 1686168.34.57.40
273 2198219.16.37.55
323 16812323.97.16168.34.520311.00
323 2198219.16.311.10
323 273102736.311.20

Incoloy 825 Fittings Tolerance


Incoloy 825 Fittings Tolerance
Common Type Of Buttweld Fitting45 degree elbows And 90 deg elbows180 Deg Returns
Normal Size Of Steel PipeO.D.
at Bevel
I.D.
at End
WT For (Wall Thickness)
t / t1
Center-End Dai. A-B-C-MCenter-Center Dai.
(O)
Back-Face Dai.
(K)
Align-ment of Ends
(U)
1/2 a 2 1/210,8Not2771
3 a 3 1/211,6less2771
4+2 -11,6than2771
5 a 6+3 -11,687,50%2771
821,6of nominal2771
10+4 -33,2tickness2772
12 a 18+4 -33,231072
20 a 24+6 -54,831072
26 a 30+7 -54,83----
32 a 48+7 -54,85----

Werkstoff Alloy 825 End Cap Dimensions


Werkstoff Alloy 825 End Cap Dimensions

Normal Size Of End CapOuter Diameter
(D)
Length Of
(Hight)
Length Of
(Hight 1)
1/221.32525
3/426.72525
133.43838
1.1/442.23838
1.1/248.33838
260.33844
2.1/2733851
388.95164
3.1/2101.66476
4114.36476
5141.37689
6168.389102
8219.1102127
10273127152
12323.8152178
14355.6165191
16406.4178203
18457203229
20508229254
22559254254
24610267305
26660267
28711267
30762267
32813267
34864237
36914267
38965305
401016305
421067305
441118343
461168343
481219343

Special Metals Incoloy 825 Pipe Bend Dimensions


Special Metals Incoloy 825 Pipe Bend Dimensions

Normal Pipe SizeDaimeter NominalOuter Daimeter at BevelCenter-Center (O)Back-Face (K)
Long RadiusShort RadiusLong RadiusShort Radius
1/21521.376 48 
12533.476515641
1-1/43242.295647052
1-1/24048.3114768362
25060.315210210681
2-1/26573.0190127132100
38088.9229152159121
3-1/290101.6267178184140
4100114.3305203210159
5125141.3381254262197
6150168.3457305313237
8200219.1610406414313
10250273.0762508518391
12300323.8914610619467
14350355.61067711711533
16400406.41219813813610
184504571372914914686
20500508152410161016762
22550559167611181118838
24600610182912191219914

Incoloy Fittings Manufacturing Process


Incoloy Fittings Manufacturing Process